鑄鋼軋輥(GB/T1503-1991)
(1)分類與化學成分見表1。
表1鑄鋼軋輥的分類與化學成分
| 分類 | 牌號 | 化學成分(質量分數)(%) | |||||||
| C | - | Mn | Cr | Ni | M0 | - | - | ||
| 優質碳素鋼 | ZU70 | 0.65~O.75 | 0.20~0.45 | O.50~0.80 | - | - | - | ≤O.040 | ≤O.040 |
| ZU70Mn | 0.65~O.75 | 0.20~0.45 | O.90~1.20 | - | - | - | ≤0.040 | ≤0.040 | |
| ZU80 | 0.75~0.85 | 0.20~0.45 | 0.50~0.80 | - | - | - | ≤0.040 | ≤0.040 | |
| 合金鋼 | ZU60CrMnMo | 0.55~0.65 | 0.20~0.45 | O.90~1.20 | 0.80~1.20 | - | 0.20~0.45 | ≤0.035 | ≤0.030 |
| ZU650NiMo | O.60~0.70 | 0.20~0.60 | 0.50~0.80 | 0.80~1.20 | 0.20~0.50 | 0.20~0.45 | ≤0.035 | ≤0.030 | |
| ZU70Mn2 | 0.65~0.75 | 0.20~0.45 | 1.40~1.80 | - | - | - | ≤O.035 | ≤0.030 | |
| ZU70Mn2Mo | O.65~0.75 | 0.20~0.45 | 1.40~1.80 | - | - | 0.20~0.45 | ≤O.035 | O.030 | |
| ZU75CrMo | O.70~0.80 | 0.20~0.45 | 0.60~0.90 | 0.75~1.00 | - | 0.20~0.45 | ≤O.035 | ≤0.030 | |
| ZU75CrNiMnMo | 0.70~0.80 | 0.20~0.60 | O.70~1.10 | O.90~1.20 | 0.20~0.50 | 0.20~0.45 | ≤0.035 | ≤0.030 | |
| ZU80Cr | O.75~0.85 | 0.20~0.45 | O.50~0.80 | O.45~0.70 | - | - | ≤O.035 | ≤0.030 | |
| 半鋼 | ZUBl40CrMo | 1.30~1.50 | O.30~0.60 | 0.70~1.10 | 0.80~1.20 | - | 0.20~0.45 | ≤0.035 | ≤0.030 |
| ZUBl40CrNiMo | 1.30~1.50 | 0.30~0.60 | 0.70~1.10 | 0.80~1.20 | ≥O.20 | 0.20~0.60 | ≤O.035 | ≤O.030 | |
| ZUBl60CrMo | 1.50~1.70 | O.30~0.60 | 0.70~1.10 | 0.80~1.20 | - | 0.20~0.60 | ≤0.035 | ≤O.030 | |
| ZUBl60CrNiMo | 1.50~1.70 | O.30~0.60 | 0.70~1.10 | 0.80~1.20 | ≥0.20 | 0.20~0.60 | ≤0.035 | ≤0.030 | |
| 石墨鋼 | ZUSl40SiCrMo | 1.30~1.50 | 1.30~1.60 | 0.50~0.80 | O.40~0.70 | - | 0.20~0.50 | ≤O.035 | ≤0.030 |
| ZUSl50SiCrNiMo | 1.40~1.60 | 1.00~1.60 | 0.60~1.00 | O.60~1.00 | ≥O.20 | O.20~0.50 | ≤O.035 | ≤O.030 | |
(2)硬度值見表2。
表2鑄鋼軋輥的表面硬度值
| 分類 | 牌號 | 硬度HS | |
| 輥身 | 輥頸 | ||
| 優質碳素鋼 | ZU70 | 32~42 | ≤42 |
| ZU70Mn | 32~42 | ≤42 | |
| ZU80 | 34~44 | ≤44 | |
| 合金鋼 | ZU60CrMnMo | 32~42 | ≤42 |
| ZU65CrNiMo | 35~45 | ≤45 | |
| ZU70Mn2 | 34~44 | ≤44 | |
| ZU70Mn2Mo | 36~46 | ≤46 | |
| ZU75CrMo | 36~46 | ≤46 | |
| ZU75CrNiMnMo | 35~45 | ≤45 | |
| ZU80Cr | 38~48 | ≤48 | |
| 半鋼 | ZUBl40CrMo | 38~48 | ≤48 |
| ZUBl40CrNiMo | 35~45 | ≤45 | |
| ZUBl60CrMo | 40~50 | ≤50 | |
| ZUBl60CRNiMo | A:38~48B:48~58 | ≤48 | |
| 石墨鋼 | ZUSl40SiCrMo | 36~46 | ≤46 |
| ZUSl50SiCrNiMo | 40~50 | ≤50 | |
| 部位 | 長度 | 直徑 | 圓度 | 圓角 | 表面粗糙度 |
| mm | μm | ||||
| 輥身 | ±1.0 | +3.O-1.0 | - | - | 12.5 |
| 輥頸 | ±1.O | ±0.5 | ≤O.2 | - | 3.2 |
| 梅花頭 | +3.0-1.O | 士1.0 | - | - | 25 |
| 輥身端面 | - | - | - | - | 6.3 |
| 輥身與輥頸聯接圓角偏差R | - | - | - | ≤0.5 | - |
注:1.一般光坯軋輥尺寸按規定的圖樣制造。其尺寸公差、加工精度、表面粗糙度應符合表中的規定。
2.光坯軋輥系指輥身和軋槽除留有加工余量外,其他部位均已加工到最終使用尺寸的軋輥。
注:ZUBl60CrNiMo材質硬度分為兩類,可供需方選用。
(3)尺寸公差見表3。
表3鑄鋼軋輥的尺寸公差和加工精度
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